What this fixes.
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Sampling misses 90% of edge defects
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Warranty claims signal upstream quality issue
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Manual visual inspection inconsistent
Three jobs, on rails.
100% of units
Frame-per-unit, multi-angle if needed.
By defect type
Per-defect model with severity scoring.
Real-time
Line integration — defect → eject in <100 ms.
The path.
Audit the line: lighting, conveyor speed, defect catalogue.
Install cameras at the inspection station; collect a labelled training set per defect type.
Train the model to your tolerance band; tune false-positive rate down to <0.5%.
Wire the eject signal to the line; QC team moves from inspecting to handling exceptions.
One scenario, one outcome.
A snack-bar line: target weight tolerance is ±2g, common defect is a cracked wrapper at the heat-seal stage.
Inspection catches 98.7% of cracked wrappers vs the previous 41% (sampling). Warranty returns drop 38% across the next quarter.
Scoped on a call.
8–12 weeks
Pilot → retainer
Scope confirmed in a 30-minute call. Fixed scope, fixed timeline before you sign. We'll send a one-page proposal within 48 hours.
Book a call →Same category.
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