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Industry-Specific·6–16 weeks·8–12 weeks

Computer Vision QC

For manufacturing and food production. Cameras above the line, vision model classifies each unit, defects flagged + ejected in milliseconds. Replaces sampling QC; the warranty / recall cost reduction usually pays back in 6–12 months.

Defect escape rate
−72%
Warranty cost
−38%
QC labour
−60%
The problem

What this fixes.

  • Sampling misses 90% of edge defects

  • Warranty claims signal upstream quality issue

  • Manual visual inspection inconsistent

How it works

Three jobs, on rails.

Inspect

100% of units

Frame-per-unit, multi-angle if needed.

Classify

By defect type

Per-defect model with severity scoring.

Eject

Real-time

Line integration — defect → eject in <100 ms.

From signed proposal to live

The path.

01

Audit the line: lighting, conveyor speed, defect catalogue.

02

Install cameras at the inspection station; collect a labelled training set per defect type.

03

Train the model to your tolerance band; tune false-positive rate down to <0.5%.

04

Wire the eject signal to the line; QC team moves from inspecting to handling exceptions.

A real moment

One scenario, one outcome.

The scenario

A snack-bar line: target weight tolerance is ±2g, common defect is a cracked wrapper at the heat-seal stage.

The outcome

Inspection catches 98.7% of cracked wrappers vs the previous 41% (sampling). Warranty returns drop 38% across the next quarter.

Engagement

Scoped on a call.

Delivery

8–12 weeks

Engagement model

Pilot → retainer

Scope confirmed in a 30-minute call. Fixed scope, fixed timeline before you sign. We'll send a one-page proposal within 48 hours.

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